An examination of seven distinct ways in which the field of precision machining could develop in the
Posted by JasonBatten
from the Technology category at
14 Jun 2023 07:20:09 am.
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1. Accuracy and a focus on detail
As a consequence of the extensive development that has taken place in the accuracy of precision EDM, the requirements for size processing can now reach 2–3 m, and the R value of the corner of the bottom surface can now be less than 0.3 m. In addition, the requirements for size processing have decreased significantly.
The demands of modern precision machining have led to the development of the most effective machining mode for CNC EDM technology.To be more specific, it is necessary to significantly enhance the efficiency of rough and finish machining under the presumption that machining accuracy will be preserved.In order to achieve this goal, the automatic programming function of the machine tool will need to be upgraded. Additionally, the fixtures and devices that are used for positioning electrodes and workpieces will need to have their settings configured..
3. Automation
When it comes to the process of putting automation technology into practice in the future, a greater emphasis will be placed on the function that people play within the automation system. This is because people will play an increasingly important role in the automation system.The automation performance of the CNC EDM machine tool has been maximized as a result of the various functions that it possesses, such as automatic measurement and alignment, automatic positioning, continuous processing of multiple workpieces, and a number of other similar functions.The fact that the automatic operation process does not call for any kind of manual intervention in any way contributes to an increase in both the accuracy and the efficiency of the processing that is being done.If the electrodes are loaded into the tool library before processing and the processing program is compiled, then the entire EDM process can be continued day by day and automatically. This is the case so long as the processing program is compiled.Because of this, it is guaranteed that the process can be carried out without the participation of any humans.Through the utilization of a manufacturing technology referred to as intelligent intelligent manufacturing technology (IMT), artificial intelligence is integrated into each and every stage of the production process.
This is accomplished by simulating the intelligent activities that are carried out by human experts, and as a consequence, it either replaces or extends some of the mental labor that is involved in the process of manufacturing.The system is able to self-organize and get to its best possible state because it can automatically adjust its parameters in response to either external interference or internal incentives. This allows the system to function at its highest possible level.Both fuzzy control technology and expert system intelligent control technology are incorporated into today's CNC EDM machines. Fuzzy control technology was developed first.
The expert system communicates with the user through a man-machine dialogue mode, and after the user inputs the set value in a manner that is deemed to be reasonable, the system is able to automatically create the processing program that is appropriate for the processing conditions and requirements. In addition, the expert system will select the processing condition combination that will result in the best possible processing results. In order to achieve maximum control over the precision processing procedure, aluminum die casting automated on-line monitoring and modification of the processing procedure are required. The utilization of intelligent technology in the form of an expert system makes the operation of machine tools less complicated and necessitates a lower level of technical expertise on the part of the operators.
At this point in time, the amount of information that is put into the production process is the primary factor that decides how much the finished product will end zinc alloy die casting factory up costing.The heart and soul of the manufacturing process consists of the gathering, input, processing, and final processing of the many different information resources that are used in the process.
Integration is the process of bringing together a number of separate unit systems, each of which previously functioned on its own, to form a new system that is capable of operating in harmony and possesses functions that are more robust. The goal of integration is to create a new system that can operate in this manner.Because the goal of integration is the functional integration of manufacturing businesses, that goal ought to serve as the primary concentration of integration.At the same time, it places an emphasis on the mixing of people from a variety of backgrounds together.In the 21st century, it is anticipated that integrated production will emerge as the mode of production that is utilized most frequently.
7. The adaptability of the operator to ensure the processing tasks and complete the quantity and time requirements is what is referred to as the flexibility of alloy die casting company personnel, and the flexibility of the system scheme refers to the degree of freedom that can be exercised when processing the various parts of the system.
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